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Date:      Tue, 6 Nov 2001 12:23:49 -0600
From:      "SNF" <lists@stevenfettig.com>
To:        "Bill Moran" <wmoran@potentialtech.com>, <questions@freebsd.org>
Subject:   Re: Welders causing dial-out to fail
Message-ID:  <003f01c166f0$45e05b00$0100a8c0@MOBILE2>
References:  <3BE81735.7020302@potentialtech.com>

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Bill,

I agree with Michael's response.  I am the IT guy for a manufacturing
facility that just happens to also use a lot of resistance welding
equipment - on top of that, loads of MIG and TIG welding aparatii...  When I
first got here, one of the first problems to deal with was the horrible
internet connection (similar setup - FreeBSD pppd, etc).  When we determined
it wasn't the ISP, we started looking at the setup.  By simply moving from
typical CAT3 phone wiring to some decent grade CAT5 wiring, the problem went
away.  I thought it was going to require shielded cabling, but it didn't.
In a new facility I am working on, I am puting in shielded just to be sure.
There I have more problems with the actual lines from the telco than with
the internal lines we installed.  Because of the limited price differential
between high quality CAT5E and shielded CAT5E, I would definitely re-outfit
the dial-up line with shielded.  Long term - if cost is an issue - it will
simply hold up better to a welding environment than any non-shielded cable
(assuming what you are buying is of some quality).  The type of modem you
are using, quality of the dial-in service, etc. can all play a part in this,
but I would guess that a cable change would make a nice difference.


Hope this helps,
SF

----- Original Message -----
From: "Bill Moran" <wmoran@potentialtech.com>
To: <questions@freebsd.org>
Sent: Tuesday, November 06, 2001 11:00 AM
Subject: Welders causing dial-out to fail


> This may be a little off-topic ...
> I have a client who I installed a FreeBSD proxy server for.
> It uses pppd to dial out on demand.  Right from the start, the
> client has been having problems with the reliability of the
> dial-out.  To make a long story short, after a lot of testing
> and speculating, we determined that its electric welders in the
> shop causing the problem.  There are five resistance welders in
> the shop and when all five are working, the Internet connection
> is simply unusable.  If two or three are in use, the Internet
> is slow, the connection drops a lot and has to dial 2 or 3 times
> to get a connection.  If nobody is welding, the Interenet
> connection works perfectly.
> The interference exists on all 4 phone lines, it's audable at
> times on the voice lines (but never very bad) and has never
> been bad enough to disrupt the fax machine.
> We had the phone company (Verizon) come in and they basically
> said, "Our wiring isn't the problem, you may want to have this
> building rewired."
> Does anyone have any experience with this kind of thing?  Rewiring
> the building is pretty much cost-prohibitive.  Verizon did install
> a noise filter at their junction box, but the improvement is very
> minimal.
> We're searching a few avenues for a solution, one being the
> manufacturers of the welding machines, but I thought I'd put the
> question out to this list and see if anyone else has worked through
> and found a solution for a problem like this.
>
> TIA
> --
> Bill Moran
> Potential Technology
> http://www.potentialtech.com
>
>
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