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Date:      Mon, 14 Jul 2003 15:58:04 -0700
From:      "Ray Taft" <ray.taft@jupiterhosting.com>
To:        <freebsd-scsi@freebsd.org>
Subject:   Adaptec 2120S Errors
Message-ID:  <GJEEKNFNPLOBKFKHOKGJOEKPCGAA.ray.taft@jupiterhosting.com>

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I have been beating my head on this for a few days, any help would be
appreciated.

HARDWARE:

Dual XEON 2.4Ghz - Hyperthreading = Off
3GB RAM - ECC Registered
3 X 15,000 RPM SEAGATE HARD DRIVES - Half Height
Adaptec 2120S Controller - Flashed to latest version
RAID 5 Configured - The system has completed the verify / build array
process (100%) weeks ago.

All of the hardware is brand new (less than a month old), and we have sprung
for more expensive shielded SCSI cables.

Here is the boot output on the controller initialization. Please note - this
2120s does NOT have an optional battery (which the system says it does) and
has a 64MB cache where the system reports only 48MB.

Jun 25 01:44:27 lease042 /kernel: aac0: <Adaptec SCSI RAID 2120S> mem
0xf8000000-0xfbffffff irq 16 at device 1.0 on pci3
Jun 25 01:44:27 lease042 /kernel: aac0: i960RX 100MHz, 48MB cache memory,
optional battery present
Jun 25 01:44:27 lease042 /kernel: aac0: Kernel 4.0-0, Build 6003, S/N b7d58a
Jun 25 01:44:27 lease042 /kernel: aac0: Supported
Options=1f7e<CLUSTERS,WCACHE,DATA64,HOSTTIME,RAID50,WINDOW4GB,SOFTERR,NORECO
ND,SGMAP64,ALARM,NONDASD>

System Setup: 4.8-STABLE FreeBSD 4.8-STABLE compiled for SMP.

PERFORMANCE:

This system is consistently under relatively heavy IO and network
utilization.

This is typical network IO for this server:

netstat 1
            input        (Total)           output
   packets  errs      bytes    packets  errs      bytes colls
      4506     0     350136       7466     0    9496788     0
      4859     0     332024       7933     0   10829943     0
      4654     0     347940       7724     0    9614383     0
      4638     0     321165       7701     0   10412423     0
      4791     0     369314       7940     0    9823169     0

Typical disk IO for this server:

iostat 1
      tty           aacd0             acd0              fd0             cpu
 tin tout  KB/t tps  MB/s   KB/t tps  MB/s   KB/t tps  MB/s  us ni sy in id
   0   22  0.00   0  0.00   0.00   0  0.00   0.00   0  0.00   6  0 13  4 77
   0   38 46.42 107  4.85   0.00   0  0.00   0.00   0  0.00  13  0 25  5 57
   0   38 51.18  86  4.31   0.00   0  0.00   0.00   0  0.00   9  0 19  6 66
   0   38 57.02  81  4.52   0.00   0  0.00   0.00   0  0.00   5  0 15  7 74
   0   38 47.86 115  5.37   0.00   0  0.00   0.00   0  0.00  10  0 22  7 61
   0   38 48.80  88  4.20   0.00   0  0.00   0.00   0  0.00   7  0 19  1 73

ATTMEPTED REMIDYS:

We have swapped out the cable twice with different brands with different
shielding. No effect. We do not use a converter to change pins. Strait U320
to U320 rated hardware and cables.

Rebuilt 4.8 kernel from scratch  - twice. No effect.

Moved SCSI card to #1 PCI-X slot on motherboard.

Researched 2120s history with FreeBSD as well as U320.

Rebuilt and reverified RAID 5 array. Per a past support post, we tried
turning on and off write cache. For the errors below, write cache is  turned
ON.

Waited to install OS until the build / verify process completed for the RAID
5 array off controller.

ERRORS:

We are seeing the following messages in /var/log - dmesg on a daily basis. I
understood this hardware had some buggy embedded code, but was supposed to
be fixed with the flash (six months ago). Also saw posts regarding this card
and its inability to operate under 4.7 and 4.8-RELEASE and was the reason we
put the box up on 4.8-STABLE.

Here are the errors:

This continues for the length of the log file. It is consistant regardless
of the cable. HEAVY REPITITION.

ul 12 14:00:53 lease042 /kernel: swap_pager: indefinite wait buffer: device:
#aacd/0x20001, blkno: 43352, size: 8192
Jul 12 14:00:55 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 12 14:00:56 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 12 14:00:57 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 12 17:53:07 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 12 17:53:10 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 12 17:53:12 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 12 17:53:12 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 12 17:53:13 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 12 18:07:07 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 12 18:07:10 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 12 18:07:11 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 12 18:07:11 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 12 18:07:12 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 12 19:08:33 lease042 /kernel: pid 37161 (httpd), uid 65534: exited on
signal 11
Jul 12 19:56:46 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 12 19:56:49 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 12 19:56:52 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 12 19:56:52 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 12 19:56:53 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 12 22:56:00 lease042 /kernel: pid 41100 (httpd), uid 65534: exited on
signal 10
Jul 12 22:56:18 lease042 /kernel: pid 36891 (httpd), uid 65534: exited on
signal 10
Jul 13 02:00:12 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 13 02:00:16 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 13 02:00:17 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 13 02:00:17 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 13 02:00:18 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 13 02:11:30 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 13 02:11:33 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 13 02:11:35 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 13 02:11:36 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 13 02:11:37 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:
Jul 13 03:33:04 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 13 03:33:07 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 13 03:33:11 lease042 /kernel: aac0: **Monitor** Drive 0:0:0 online on
container 0:
Jul 13 03:33:11 lease042 /kernel: aac0: **Monitor** Drive 0:2:0 online on
container 0:
Jul 13 03:33:12 lease042 /kernel: aac0: **Monitor** Drive 0:3:0 online on
container 0:


Jul 13 12:54:17 lease042 /kernel: aac0: **Monitor** ID(0:03:0) Abort
Time-out. Resetting bus.
Jul 13 12:54:17 lease042 /kernel: aac0: **Monitor** SCSI bus reset issued on
channel 0
Jul 13 12:54:17 lease042 /kernel: aac0: COMMAND 0xcb2aff8c TIMEOUT AFTER 44
SECONDS
Jul 13 12:54:17 lease042 /kernel: aac0: COMMAND 0xcb2b0504 TIMEOUT AFTER 44
SECONDS
Jul 13 12:54:17 lease042 /kernel: aac0: COMMAND 0xcb2af6cc TIMEOUT AFTER 44
SECONDS
Jul 13 12:54:18 lease042 /kernel: aac0: COMMAND 0xcb2af694 TIMEOUT AFTER 44
SECONDS
Jul 13 12:54:18 lease042 /kernel: aac0: COMMAND 0xcb2b029c TIMEOUT AFTER 44
SECONDS
Jul 13 12:54:18 lease042 /kernel: aac0: COMMAND 0xcb2b006c TIMEOUT AFTER 44
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2b02d4 TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2b0884 TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2b0b94 TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2aff54 TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2af694 TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2af18c TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2b05ac TIMEOUT AFTER 31
SECONDS
Jul 13 21:34:37 lease042 /kernel: aac0: COMMAND 0xcb2af50c TIMEOUT AFTER 31
SECONDS





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